The biogas generator set shall be maintained according to the specific operation and use conditions, and the designated fuel oil, smooth oil and coolant shall be used and changed in time. The biogas generator set shall be kept clean, and the three leakage and loosening conditions shall be checked regularly to ensure normal and reliable work and prolong the service life. Now let’s let the biogas engine editor introduce the routine maintenance methods of biogas generator set
1. Filter maintenance:
① Air filter: blow air at the air compressor port every 50 hours. Change it every 500 hours of operation or when the warning installation is red. After changing the filter element, press the top button to set the instructions;
② Oil filter: it must be changed after the running in period, and then every 500 hours or half a year. After changing the filter, start the machine again and run for 10 minutes. When changing the oil filter, you must change the smooth oil at the same time;
③ Diesel filter: it must be changed after the running in period, and then every 500 hours or half a year. After changing the filter, turn on the machine for 10 minutes;
④ Coolant filter: it must be changed after 200 hours or three months of operation. Change it every 500 hours or once a year.
2. Change of smooth oil: it must be changed after the running in period, and then every 500 hours or every half a year. When changing engine oil, engine oil of different brands and models shall not be mixed. The oil filter must be changed when changing the smooth oil.
3. Change of coolant: it must be changed after 200 hours or three months of operation. Change it every 500 hours or once a year. Pay attention to the unit that has just stopped. Do not open the water tank cover within 15 minutes. Avoid injury caused by water vapor spray.
4. Daily routine or pre startup inspection: check and eliminate oil leakage, water leakage and air leakage, wipe the appearance of the generator set, and adhere to the diesel engine appearance and clean environment; Adhere to the cleanliness of the unit. Avoid accumulation of water, iron and sundries; Check the fuel tank level. Ensure the emergency power supply of the unit; Check whether the oil level is abnormally high or low, and find out the reason. If it is lack, add it in time; Check the water level of the water tank; Check the battery voltage and pay attention to adding distilled water; Check the looseness of all dimensional shields and the fastening of screws and nuts of all connecting parts; In winter, pay attention to heat preservation and inject enough antifreeze into the water tank.
5. Operation test of biogas generator unit: the fuel tank needs to be thoroughly cleaned once a week to avoid the accumulation of water quality, iron and impurities. The unit needs to start the test run operation once a week, check the indicator light of the instrument panel, operate without load for 5 minutes, and operate with appropriate load for 15-30 minutes every half month; The tightness of the water tank belt shall be checked once a week. If it is worn, it shall be replaced.
Post time: Jul-07-2022